Tag Archives: fliptop clone

Sortaflex: D.I.Y. Tube Bass Preamp

Email: th@thallenbeck.com.

Way back in 2013, I built a clone of an Ampeg Portaflex “Fliptop” head, using information I harvested from several schematics I was able to find. The post for that project is here:

http://www.thallenbeck.com/blog/posts/d-i-y-ampeg-b15n-fliptop-clone/

Last year (2019), I decided I wanted to build the preamp section of the Portaflex. I wasn’t super-strict about sticking to the original, but I did keep the EQ section more or less the same. Hence the name “Sortaflex”. What I came up with worked, but it had a lot of issues, so I set it aside for a while.

Usually I’m a hermit, but now that everyone else is too, I decided to take another shot at building a tube bass preamp that runs on AC power.

The Sortaflex has three controls: Volume, Bass, and Treble. Input is 1/4″. Outputs are unbalanced 1/4″ and balanced XLR with a ground-lift switch.

For questions and comments, email th@thallenbeck.com

History of the Ampeg B-15 Portaflex

And now, an action-packed video:

Schematics

Sortaflex main board schematic
Sortaflex main board schematic
Sortaflex power section schematic
Sortaflex power section schematic

Resources

Images for etching: If you would like to etch your own Sortaflex PCBs, download the two PDFs below. The first one is for the main board and the second one is for the power (RC-filter) section.

Layouts: The two PDFs below contain layouts for the two Sortaflex boards. The first one is for the main board and the second one is for the power (RC-filter) section. Each component on the layout diagrams corresponds to the components in the schematic diagrams above.

Layout diagram: I seem to have misplaced it but I’ll post it here as soon as I find it, I promise.

The main differences between this gizmo and the venerable Ampeg Portaflex are:

  1. 12AU7/12AX7 nine-pin tube instead of a 6SN7/6SL7 octal tube. Most of the fliptop schematics I’ve seen specify 6SL7 for the preamp tubes; one showed 6SL7s. I used a nine-pin tube here to make it easier to stand the PCB up and stuff everything into a Hammond 1590D enclosure.
  2. Different plate resistor values (R3 and R14 in the schematic) and a different biasing voltage. (See the last paragraph in the ‘About the XLR Output’ section below for more of me complaining about my own failures). R3 and R14 could be tweaked for different gain and different impedance, but since the output signal is pretty hot to begin with, I’ve tried to keep the overall gain down.
  3. Addition of capacitor on cathode of V1A. Can be omitted. See schematic.
  4. No phase inverter or power stage (because it’s a preamp). More about this below.
  5. 68k grid-stop resistor at the grid of V1B. I’m not sure why I thought that should be there, but it’s part of the 2013 project as well. Maybe it’s a holdover from a previous guitar-amp project.
  6. The volume control is after the Baxandall EQ and before the V1B input. In a typical fliptop amp, the volume control would be just before the phase inverter (from what I’ve been able to learn from various schematics).
  7. Different values for the coupling capacitors. I used mostly big WIMAs and small WIMAs. Most of mine are 1uF, but “canonical” values (22nF) could be used instead.

So, does the Sortaflex sound like a Portaflex? Sort of. Maybe some… or not. Using a different tube probably makes it apples to oranges by default.

And it’s just the preamp section. Although I can’t prove it, I’ve always thought that the phase inverter stage of the Portaflex contributes to a quality in its sound that I have trouble describing: strech-y? Rubber-band-y? Slightly compressed? Something in the midrange that I can’t quantify.

What I like most about the Sortaflex:

  • With a 12AU7, it’s got plenty of clean headroom.
  • The low-end response is respectable and the EQ is wide and responsive.
  • I’m not hearing any AC hum – it’s quiet as a church mouse.
  • The balanced (XLR) output sounds pretty good from what I can tell.
  • It looks cool in the dark.

What I like least about the Sortaflex:

  • It’s big and heavy, and seems like overkill for a preamp.
  • It’s ****ing expensive to make.

About the Circuit Boards

The PCBs are one-sided so that they can be etching to copper clad board, but I had some made because I’m insane in the membrane. They are 0.062″ with a 1-oz. copper thickness, not the thicker kind (0.094 or 0.125 with 2-oz. copper thickness) that one often sees in conjunction with tube amps. I made the traces nice and wide though – most of them are 0.04″, and 0.07″ for the ground traces on the RC-filter board. If power tubes had been involved, I probably wouldn’t have used PCBs at all. But so far I haven’t had anything go wrong with either of them.

The small holes in the boards are for the screws that hold the standoff posts in place. On the back sides, you’ll see clearance around the groundplane so that the standoffs are isolated from any traces. On the main board, the big hole toward the bottom allows the pair of filament wires from the power transformer (the thick green twisted ones in the photos above) to pass through and solder to the heater connections from the back.

About the XLR Output

The balanced XLR output is achieved by a 12:1 Crimson Audio CT-121 di transformer (http://www.crimsonaudiotransformers.com/—-/), the cost of which (about $50 US) is somewhat out of proportion with a typical D.I.Y. project’s budget. I had an extra one because I bought two for another project. I’m quite pleased with the result.

The CT-121 di has an 11.5:1 (primary to secondary) ratio. I don’t know what its input impedance is but it seems to be similar to (but less expensive than) a Jensen DT-DB-E, which is 12:1 with a 140 kOhm input impedance. For a version with no balanced output, the PCB could be populated without the transformer section, by omitting C11, R18-R23, C12, C13, the transformer, the XLR jack, and the ground-lift switch (and C14 and R24).

Incidentally, I don’t remember why I thought the value of R18 should be so high (220 kOhms – see schematic).

I should have thought about what would happen when the tube and the Mosfet buffer are tied to the same B+. If I ever build another version of this, I’ll try separating them with an RC stage. Without the Mosfet buffer, the B+ sits at around 200 Vdc and the voltage at the plates of the tube is around 125-130 Vdc, which is nice. But with the tube and the Mosfet buffer tied together, the B+ is only about 100 Vdc and the tube plate voltage is around 70 Vdc. In the future, I might try changing the resistor values in the buffer.

About the Ground Wiring

Since this is a high-voltage project, I tried to use star grounding even though it’s just a glorified pedal. That’s why you see so many thick black wires connected to the RC-filter PCB (see photos above).

About star grounding: http://www.geofex.com/article_folders/stargnd/stargnd.htm

About amp grounding in general: https://www.aikenamps.com/index.php/grounding

For the RC filter board, the diode rectifier, the filtering capacitor that follows it (C1), the next RC filter stage (R1 and C2), and the voltage divider for the LED all have their own own ground wires (see schematic and photos above). They run to the terminal strip along with the ground wires for the power transformer’s filament supply and the tube circuit board. The two articles referenced above will explain why such a seemingly fussy approach can be desirable. It’s worked well for me when I build tube amps. Or what I should say is: I always use this approach for tube amp projects –> I usually get very little hum noise in said projects –> I’m superstitious.

By the way, referring to the two photos above, the purple and orange wires extending from the PCB are for the bright blue LED. A voltage divider prevents the LED from being fried (see schematic above).

About the Components

The tube in the videos is a JJ ECC82 / 12AU7. I’ve also tried an Electro-Harmonix 12AU7 and a Tung-Sol 12AU7, with similar results, and 12AX7s from Electro-Harmonix and Tung-Sol, which yielded much higher gain. That could be nice if you want tube bass fuzz.

The power transformer SKU is TR-PW-13. I get them from TubeDepot. Their website has a data sheet for it. It can drive a single tube, with ~= 200VDC/5mA at the secondaries (not center-tapped) and 6.3V/300mA for the filaments (center-tapped).

The RC-filter board uses Nichicon electrolytic capacitors rated at 450 Vdc for smoothing the oscillating AC into a useable DC voltage. They’re pricey but I like them. I get them from TubeDepot or Amplified Parts.

The AC switch assembly came from someone who sells on Amazon. There are many similar listings but not all are appropriate for this project. The fuse is worked into the unit. Separate components for the plug, the switch, and the fuse would also suffice. This sort of mousetrap should always be fused. And there should always be an Earth ground, distinct from any other ground points (see schematic and photos).

Most of the resistors are Vishay 2-Watt metal-film. I like them better than 1/2-Watt. I get them from Mouser.

Most of the nonpolar capacitors are WIMA, also from Mouser. The larger ones are in positions where a higher DC tolerance (> 100V) is required.

The tube socket is from TubeDepot, SKU SK-9PINPC2.

The enclosure is a Hammond 1590D.

For wiring, I prefer the stranded, tin plated, aerospace-grade tefzel wire I get from TubeDepot.com, just in case someone wants to take one of my homemade preamps to Mars.

Most of my PCB standoff posts come from Angela Instruments. The RC-filter PCB has 1/4-inch standoffs and the ones for the main board are 1-1/2 inches, to make room for the pots and the 1/4″ jacks.

D.I.Y. Ampeg B15n Fliptop Clone (2013)

Email: th@thallenbeck.com.

Originally uploaded September 2013

This is more or less a clone of the head section of the Ampeg B15n, known as the Portaflex or “fliptop.” I’ve been wanting to try building a tube bass amp for a while and I’ve been curious to find out why fliptops sound the way they do.

B15n Clone - back view, complete   B15n Clone - schematic

B15n Clone - partial layout

Below is an exciting video documenting the tail end of this build. Please keep in mind that I’m not exactly Tony Levin.

B15n Clone - interior #1   B15n Clone - action shot

My fliptop interpretation preserves most of the “canonical” aspects of the original(s), like the extremely high input impedance (5.6M Ohms), the Baxandall tonestack, -50V fixed-bias (*not* cathode-bias!) and the unusual phase-inverter configuration. But this one sports a few departures from the original:

1. The instrument input uses a decoupling capacitor (22nF) before the biasing resistor of the first preamp grid input.

B15n Clone - interior #22. The resistor and capacitor values for the DC filtering stages aren’t anywhere close to the original(s) – I used 50uF can caps because I had some available. The difference in the filtering stages probably changes the whole sound but I don’t have a way to find out because I don’t have access to a real fliptop. I’ve seen some B15n schematics specifying diodes for rectification and others specifying tube rectification. Mine uses diodes. I wound up with about 465V at the plates of the power tubes, which might be a little too high, but I haven’t done a round of tweaking lately.

B15n Clone - top, no cabinet #13. My version has one channel instead of two like most others do, because I wanted to keep the interior as uncluttered as possible for the inevitable 5 million little adjustments I made.

4. I used a great big filter choke rated for 500 Volts, because I could. I found that a choke helped reduce noise and hum.

5. I always try to use elevated heater supplies (see schematic), even for push-pull amps. In this case, the filament divider resistors are tied to the -50V bias (see schematic). That’s one way to deal with 60Hz/120Hz hum from 6SL7/6SN7 tubes. I guess this doesn’t qualify as a “departure from the original” but it’s how I got rid of most of the AC hum, along with isolating the ground lines for the filter capacitors from the other grounds and busses, like I should have in the first place.

B15n Clone - top, no cabinet #26. I found that I could coax more clean headroom out of the unit by using 6SN7 tubes for the preamp stages instead of 6SL7 (think: 12AU7 vs. 12AX7, sort of). For bass, I like clean headroom. I looked at the signal from input to output with an oscilloscope and found that clipping was most likely to happen first in the preamp stage. That can sound nice, but for this unit, it sounded awkward and nasty, to me anyway. Swapping 6SL7′s (higher gain) for 6SN7′s (lower gain) reduced the strength of the preamp signal but gave more headroom before the nastiness kicked in. The drawback for 6SN7′s is that they demand twice as much filament current as 6SL’s (~=600mA instead of ~=300mA) but the power transformer is quite capable of handling that increase (see schematic).

My version puts out somewhere around 30 Watts at the most, from what I can tell. I used a Classictone 40-Watt output transformer, so I don’t want to try to push the output higher than it already is. To be honest, I’m guessing at the Wattage, assuming about 20% or 25% power loss for the push-pull output transformer.

The tubes are all Tung-Sol. I tried a pair of Tung-Sol 7581′s for the power tubes, and a pair of JJ 6L6GC’s, but I liked the Tung-Sol 6L6GC-STR’s for their relatively wide frequency response.

B15n Clone - interior, no board #1

B15n Clone - interior, no board #2

B15n Clone - front, completed

B15n Clone - top, no cabinet #2

B15n Clone - back with cabinet